Skip to content 
Custom Cables for Your Equipment and Applications
From industrial equipment and communication systems to consumer electronics and other connected devices, we manufacture custom cables and wire harnesses around your equipment, connection tasks and project requirements.
Application-Based Design
Cable construction is configured around the equipment, installation environment and connection task.
Custom Connection Options
Cable, connector, pinout, length and assembly details can be developed to match project requirements.
From Sample to Production
We support application review, sample verification and production for custom cable projects.
Different Environments Require Different Cable Designs
Cable requirements change with where and how they are used. Installation space, movement, temperature, electrical conditions and external exposure should all be considered before defining the cable configuration.
01｜Installation Space
Space & Routing
Cable routing may be affected by limited installation space, bend direction, connector orientation and available clearance inside the equipment.
02｜Movement
Fixed or Moving
Some cables remain fixed after installation, while others may experience repeated movement, bending or mechanical stress during operation.
03｜Temperature
Operating Temperature
Heat sources, enclosed equipment and changing operating conditions can influence the selection of insulation and cable construction.
04｜Electrical Environment
Power & Signal Conditions
Power delivery, signal transmission and nearby electrical components can introduce different requirements for conductor configuration and shielding.
05｜Mechanical Conditions
Mechanical Stress
Pulling, vibration, repeated handling and connector strain can affect cable durability and termination reliability.
06｜External Exposure
External Environment
Moisture, dust, oils and other external conditions may need to be considered depending on where the cable is installed and used.
Different Connections Serve Different Functions
From supplying power and transmitting signals to linking sensors, controls and peripheral devices, each connection task places different requirements on the cable and interface.
Power Delivery
Connect power sources, control units and powered devices to deliver the required electrical connection within the equipment.
Data Communication
Provide wired connections between devices, modules and interfaces where data needs to be transferred reliably.
Device & Peripheral Connections
Connect equipment with displays, accessories, external modules or other peripheral devices required by the application.
Signal Transmission
Connect electronic components and devices for signal transmission between different parts of the system.
Sensor & Control Connections
Link sensors, switches, controllers and other control components to support monitoring and equipment operation.
Key Requirements to Define for Your Cable
Cable specifications should be defined around the actual application. Electrical requirements, connector interfaces, cable construction, mechanical conditions and identification details are reviewed according to your project needs.
Electrical Requirements
Define the conductor size, number of conductors and electrical requirements according to the power or signal task of the application.
- Wire Gauge
- Conductor Count
- Power / Signal
Connector & Pinout
Confirm the mating connector, terminal type, pin assignment and wiring relationship required by the equipment interface.
- Connector
- Terminal
- Pinout
- Wiring
Cable Construction
Select the cable structure, insulation, jacket and shielding configuration according to the installation and operating environment.
- Insulation
- Jacket
- Shielding
- Cable Structure
Length & Routing
Define cable length, branch dimensions, exit direction and routing details based on the installation space inside or around the equipment.
- Cable Length
- Branch Length
- Exit Direction
- Routing
Mechanical Requirements
Review bending, pulling, vibration, strain relief and other mechanical conditions according to how the cable is installed and used.
- Bending
- Pulling
- Vibration
- Strain Relief
Identification & Packaging
Confirm cable color, labels, markings and packaging details where identification, assembly or production handling requires them.
- Color
- Label
- Marking
- Packaging
Find the Right Cable for Your Connection
Explore cable and wire harness options for different power, signal, data and equipment connections. Each product can be further configured around your connector, wiring and application requirements.
Custom Wire Harnesses
Multi-connection assemblies for equipment, modules and internal wiring requirements.
Equipment
Control
Internal Wiring
Power Cables
Cable assemblies for power connections between power sources, equipment and powered devices.
Power Supply
Equipment
Device
Signal Cables
Wired connections for signal transmission between electronic components and equipment.
Signal
Control
Electronics
Data Cables
Cable assemblies for wired data connections between devices, modules and interfaces.
Data
Device
Interface
Connector Cables
Cable assemblies configured with connector and terminal combinations for different equipment interfaces.
Connector
Terminal
Interface
Custom Cable Assemblies
Application-specific cable assemblies configured around your equipment and project requirements.
Custom Connector
Pinout
Length
Key Details to Review Before Customization
Before sampling or production, key interface, wiring, installation and mechanical details should be reviewed to help ensure the cable assembly fits the equipment and intended application.
Connector Interface
Confirm the mating interface, connector orientation and terminal arrangement to match the equipment connection.
Pinout & Wiring
Verify pin assignments, wire positions and connection relationships before samples are assembled.
Installation Space
Review available space, cable routing, bend direction and connector clearance inside or around the equipment.
Movement & Strain
Identify fixed or moving conditions and areas where bending, pulling or connector strain may occur during use.
EMI & Shielding
Review nearby electrical components and signal conditions to determine whether shielding needs to be considered.
Assembly Details
Confirm branch layout, strain relief, labels and other assembly details that affect installation and production.
What Can Go Wrong When Key Details Are Missed?
Small differences in connectors, wiring, dimensions or cable construction can lead to installation and connection problems. Reviewing these risks before production helps identify what should be verified during sampling.
Connector Mismatch
Failure Mode
Connector type, orientation or mating interface does not match the equipment.
Impact
The cable may not connect or install correctly.
- Connector
- Interface
- Orientation
Incorrect Pinout
Failure Mode
Pin assignments or wire positions do not match the required wiring relationship.
Impact
The connected device may not operate as intended.
- Pinout
- Wire Position
- Mapping
Length & Fit Issues
Failure Mode
Cable length, branch dimensions or routing do not match the actual installation space.
Impact
The cable may be difficult to route, reach or install correctly.
- Length
- Branching
- Routing
Insufficient Shielding
ailure Mode
Cable construction does not adequately consider the electrical environment or signal requirements.
Impact
Signal performance may be affected in the intended application.
- Signal
- Environment
- Shielding
Mechanical Stress
Failure Mode
Bending, pulling or connector strain is not adequately considered in the cable configuration.
Impact
Repeated mechanical stress may affect the cable or termination over time.
- Bending
- Strain Relief
- Installation
Identification Errors
Failure Mode
Labels, markings or cable identification do not match the required part or assembly.
Impact
Similar cable assemblies may be confused during installation, production or handling.
- Label
- Marking
- Part ID
From Project Requirements to Production Verification
Custom cable projects require more than the right components. We support project requirements through sample confirmation, controlled production and quality verification before shipment.
Sample Verification
Samples can be produced and checked against confirmed cable construction, connectors, wiring and assembly details before moving into production.
Controlled Production
Confirmed project requirements are carried into cable processing, termination, molding and assembly according to the required product configuration.
Electrical Verification
Electrical checks can be used to verify continuity, wiring relationships and connection correctness according to the cable configuration.
Final Inspection
Finished cable assemblies are checked for key product, appearance, identification and packaging requirements before shipment.
Explore Cable Applications Across Industries
Explore how custom cables and wire harnesses support different equipment, devices and connection requirements across a range of applications.
Industrial Automation
Cable and harness connections for controllers, sensors, machinery and automated equipment.
Automotive Electronics
Cable and harness connections for in-vehicle electronic devices, controls and related equipment.
Communication Equipment
Wired connections for communication devices, network equipment, modules and data interfaces.
Medical Equipment
Custom cable connections for medical and healthcare-related electronic devices and equipment.
Military & Aerospace
Cable and wire harness connections for aerospace systems, specialized equipment and electronic devices.
Consumer Electronics
Custom cable connections for electronic devices, accessories and peripheral equipment.
Smart Home & IoT
Cable assemblies for smart devices, sensors, controllers and connected electronic hardware.
Security & Surveillance
Cable connections for cameras, monitoring devices, access systems and related control equipment.
Energy & Power Equipment
Cable assemblies for power equipment, control modules and related electrical connections.
Broadcast & AV Equipment
Cable connections for cameras, displays, audio systems, broadcast equipment and professional AV devices.
Gaming Equipment
Cable connections for gaming devices, controllers, displays and peripheral equipment.
Office Equipment
Cable connections for office devices, displays, printers and peripheral equipment.
Tell Us About Your Cable Application
Share your application, equipment and connection requirements with us. A drawing, sample photo or basic specification is enough to get started. We’ll review the available information and help confirm the next steps for your custom cable or wire harness project.
Connector / Interface
Share the connector type, interface or equipment connection.
Drawing / Sample Photo
Upload an existing drawing, cable photo or reference sample.
