跳到内容 
Custom Automotive Cable Harness Manufacturer
Subtitle: Custom wire harness manufacturing for automotive electronics, vehicle equipment, commercial vehicle and long-term supply programs.
Cablivo supports custom automotive cable harness projects from drawing review, BOM check and connector confirmation to prototype sampling, bulk production, testing, labeling and export packaging.
- 18+ years of custom cable and wire harness manufacturing experience
- MOQ starts from 500 pcs for many custom cable projects
- Support for connector model, pinout, AWG, wire length and material review
- Prototype samples developed from drawings, BOM, old samples or device interface photos
- Bulk production controlled by approved sample, final BOM and packaging files
- 18 +Years Experience
- 20000+㎡ Factory Space
- 1500+ Person Team
- 3 Manufacturing Bases
- 80+ Injection Molding Machines
Automotive Harness Projects Need More Than Cable Assembly
Vehicle wiring projects involve connector fit, electrical function, routing space, protection structure and repeat production. A custom automotive cable harness manufacturer must manage engineering details before bulk production starts.
Vehicle Fit
Automotive cable harnesses must match real installation conditions, not only a drawing dimension. Connector direction, branch length, fixing position, wire bending space, locking structure and mating interface all affect final assembly. Cablivo reviews drawings, sample photos, connector models and application notes before sample development, helping engineering teams reduce mismatch risk before prototype build.
Electrical Safety
Wrong pinout, unstable crimping, reversed polarity, short circuit or open circuit can stop an automotive electronics module from working. Cablivo supports pinout review, wire gauge discussion, terminal confirmation and electrical testing according to project requirements. Continuity, polarity and visual inspection can be arranged before shipment according to final test plan.
Bulk Consistency
A passed sample has limited value if production files are not controlled. Cablivo uses approved sample, final BOM, connector information, wire length data, packaging files and inspection notes as production references. The goal is to keep material, label, branch layout, connector position and packing execution aligned during repeat production.
Built for Automotive Brands and Engineering Programs
Cablivo serves overseas brands, engineering teams, procurement teams, importers, distributors, vehicle equipment manufacturers and long-term supply programs needing reliable custom cable harness manufacturing.
Automotive Brands
For automotive electronics brands developing vehicle chargers, control boxes, lighting accessories, display units, sensor systems or onboard devices, Cablivo supports harness structure review, logo label planning, color discussion, packing files and repeat production. The focus is stable supply after sample approval, not simple low-price spot cable sourcing.
Engineering Teams
Engineering teams often start with drawings, BOM, pinout tables, device interface photos or old samples. Cablivo reviews connector model, terminal type, wire gauge, branch length, material and sample revision points before production. Clear file review helps reduce repeated sample modification and avoids avoidable connector or wiring mistakes.
Procurement Teams
Procurement teams need clear MOQ, project cost structure, sample status, bulk production control and shipment coordination. Cablivo supports project-based quotation around connector availability, harness structure, overmolding need, material choice, testing requirement, packaging method and order quantity. MOQ starts from 500 pcs for many custom cable projects.
Commercial Vehicles
Commercial vehicle, trailer, agricultural machinery, construction equipment and industrial vehicle projects often require stronger protection, clear labels and stable wire routing. Cablivo can discuss corrugated tube, protective sleeve, heat-shrink finishing, branch layout, connector fit and packing marks according to final application and installation environment.
EV Accessories
EV accessory programs may involve low-voltage cable harnesses, battery-related signal leads, charging accessories, control wires or device connection harnesses. Cablivo supports connector confirmation, wire gauge discussion, sample development and inspection planning according to voltage, current, signal and installation requirements provided by the project team.
Import Programs
Importers and distributors often manage multiple models, wire lengths, packaging versions and carton marks. Cablivo can support SKU label, barcode label, carton mark, packing list and export carton discussion. Multi-version projects can be reviewed by SKU list, quantity split, packaging artwork and target market requirements.
Custom Automotive Cable Harness Types We Support
Different vehicle systems require different harness structures. Cablivo supports custom harness development based on connector position, wire gauge, branch layout, protective material, installation space and testing requirement.
Engine Harness
Harness assemblies for engine-area electronics, sensors, control modules and related connections can be reviewed by drawing, sample or interface photos. Material, protection and connector selection need project-specific confirmation due to temperature, vibration and routing conditions.
Battery Harness
Battery-related cable harnesses require careful discussion around wire gauge, current, terminal style, insulation material, connector fit and inspection plan. Cablivo reviews electrical requirements and sample references before quotation and prototype development.
Chassis Harness
Chassis harness projects often involve longer routing, branch management, clips, sleeves, labels and protection against abrasion. Final structure can be developed according to drawing, old sample or installation layout.
Body Harness
Body harness assemblies connect vehicle interior systems, lighting, controls or accessory modules. Branch length, connector direction, label position and packing identification should be confirmed before prototype build.
Lighting Harness
Vehicle lighting harnesses may involve sealed connectors, polarity control, wire length accuracy and waterproof protection discussion. Cablivo can support sample development for lighting modules, auxiliary lights and related automotive accessories.
Sensor Harness
Sensor harnesses require careful pinout confirmation, stable terminal contact and connector compatibility. Project files should include connector datasheet, pin assignment, wire gauge, target length and testing requirements.
Control Harness
Control box harnesses connect switches, PCB boards, device housings and vehicle interface modules. Cablivo reviews connector layout, internal routing, strain relief and assembly sequence before sample production.
Trailer Harness
Trailer and commercial vehicle harnesses often need multiple branch lengths, rugged sleeves, clear labels and reliable packing identification. SKU and carton mark planning can be included for distribution or import programs.
Accessory Harness
Automotive accessory harnesses can support GPS devices, dashboard electronics, chargers, monitors, cameras, fans, lighting kits and small vehicle modules. Samples can be developed from device interface photos, drawings or old harness references.
Applications for Automotive and Vehicle Wiring Projects
Cablivo supports cable harness development for automotive electronics, commercial vehicle, EV accessory, trailer, machinery and vehicle-mounted device programs across North America, Europe, South America and Oceania.
Vehicle Electronics
Custom harnesses for chargers, displays, control modules, switches, fans, sensors and onboard accessories. Project review can start from device interface photos, connector model, target length and electrical requirements.
EV Accessories
Low-voltage harnesses, signal cable assemblies and accessory wiring for EV-related devices can be reviewed by application notes, wire gauge, connector style, voltage and current requirements.
Commercial Vehicles
Commercial vehicle harness programs may require durable protection, clear labels, branch routing and repeat production. Cablivo supports long-term supply planning after sample approval and file confirmation.
Trailers
Trailer wiring programs often involve lighting, signals, connectors, branch control and carton identification. Packaging and label files can be checked together with harness drawings.
Agricultural Machines
Agricultural machinery harnesses need protection against movement, dust, routing pressure and field installation. Cablivo reviews sleeve, corrugated tube, connector lock and labeling requirements before sampling.
Construction Equipment
Construction equipment wiring requires stable connection, rugged protection and clear branch identification. Samples can be prepared from old harnesses, drawings or machine interface photos.
GPS Devices
GPS, telematics, dash camera and tracking device harnesses need clear connector, polarity and routing definition. Multi-SKU packaging and barcode labels can be discussed for distribution programs.
Lighting Systems
Automotive lighting harnesses may require waterproof connector discussion, wire length accuracy, polarity testing and protective finishing. Cablivo can support sample build and packing execution based on confirmed files.
Risks in Automotive Cable Harness Sourcing
Automotive harness sourcing problems often start before production. Cablivo reviews drawings, samples, connectors, pinout and packing files early to reduce avoidable project risk.
Connector Mismatch
Problem: connector housing, terminal, lock or mating interface does not match the device or vehicle module.
Support: Cablivo checks connector model, sample photos, datasheet and mating interface before prototype build.
- Sample cannot plug into the device
- Engineering team loses validation time
- Bulk parts may need rework
Wrong Pinout
Problem: wiring sequence, polarity or pin assignment differs from the final device requirement.
Support: Pinout table, wire color, terminal position and polarity can be reviewed before sample production.
- Device fails during function test
- Signal or power connection may be incorrect
- Sample revision cycle becomes longer
Weak Crimping
Problem: terminal crimping is unstable or not aligned with wire gauge and terminal specification.
Support: Cablivo confirms terminal type, wire gauge, stripping length and crimping process before batch production.
- Intermittent contact
- Loose terminal during installation
- Higher failure risk in vibration environments
Drawing Gap
Problem: sample differs from drawing, old harness or approved revision.
Support: Approved sample, final drawing and final BOM are used as production reference after revision confirmation.
- Engineering approval becomes difficult
- Production file lacks clear reference
- Repeated sample changes increase delay
Poor Protection
Problem: sleeve, tube, jacket, heat-shrink or molded strain relief does not fit vehicle environment.
Support: Protective structures can be discussed by application, routing space and installation conditions.
- Abrasion, bending or routing damage
- Cable end protection may be weak
- Installation may become difficult
Packing Errors
Problem: SKU labels, barcode labels, quantity, carton mark or packing list are not aligned.
Support: Cablivo can confirm label files, carton marks, packing count and export carton details before shipment.
- Warehouse confusion
- Channel delivery mistakes
- Repeat orders become harder to manage
From Project Files to Stable Harness Production
Cablivo helps automotive cable harness projects move from early files to approved samples, controlled bulk production, inspection, labeling, packaging and shipment coordination.
Project Review
Send drawings, BOM, old sample photos, device interface images, connector model and quantity plan. Cablivo reviews core specifications and clarifies missing information before quotation.
Connector Check
Connector housing, terminal type, pin count, mating interface, locking structure and cable exit direction are reviewed before sampling to reduce mismatch risk.
Sample Build
Prototype samples are built according to confirmed files. Sample quantity, revision plan and testing items are confirmed by project structure and material availability.
Sample Review
Length, branch layout, connector fit, wire sequence, label position, protection material and packing details are reviewed before approval.
Bulk Production
Approved sample, final BOM, production files and packaging information guide material preparation, production arrangement and inspection planning.
Final Delivery
Finished harnesses can be packed with wire labels, SKU labels, barcode labels, carton marks and export cartons according to confirmed shipping files.
Send Drawing, BOM or Existing Harness Samples
Clear project files help reduce quotation errors and sample revision time. Cablivo can begin review from drawings, BOM, old harnesses, connector datasheets, sample photos or pinout tables.
Drawing Review
A harness drawing helps confirm branch length, connector direction, wire routing, fixed points, wire color and label position. Cablivo checks drawing details before sampling and highlights missing items for confirmation. If the drawing is incomplete, old sample photos, interface photos or connector datasheets can help engineering discussion move forward.
BOM Check
A BOM helps confirm wire type, connector housing, terminals, sleeve, tube, tape, label, heat-shrink, overmolded part and packing material. Cablivo reviews material information before quotation, especially connector availability, overmolding need and special packaging requirements. A final BOM becomes a key reference for bulk production.
Sample Comparison
Old harness samples or photos can show real connector, branch layout, cable exit, sleeve position, label style and packing method. Cablivo can compare old samples against drawings and application notes before prototype build. Sample comparison is useful for supplier replacement, product upgrade and repeat production programs.
Automotive Cable Harness Customization Options
Automotive harness customization should be based on final application, electrical load, installation space, connector fit, protection requirement, label rule and target order quantity.
Wire Gauge
AWG or conductor size should match current, signal, flexibility and installation requirements. Cablivo reviews wire gauge together with terminal type, cable length and electrical requirement before sample build.
Harness Length
Main length, branch length and tolerance requirements can be confirmed by drawing or old sample. Length control is important for routing, fixing points and installation efficiency.
Connector Model
Connector housing, series, pin count, lock, terminal and mating interface should be confirmed before quotation. Connector photos or datasheets help reduce sourcing mistakes.
Terminal Type
Terminal selection affects crimping stability and contact reliability. Cablivo reviews terminal style, wire gauge, stripping length and connector housing compatibility before production.
Pinout Layout
Pinout table, wire color, polarity and signal assignment help prevent functional errors. Pin position can be checked during sample development and inspection planning.
Branch Structure
Branch layout affects installation speed and vehicle fit. Branch direction, split point, sleeve position and label location can be adjusted according to final application.
Jacket Material
PVC, TPE, TPU, silicone or other materials can be discussed according to flexibility, surface feel, insulation, temperature and application environment.
Protective Sleeve
Corrugated tube, braided sleeve, tape wrapping and heat-shrink finishing can improve routing protection, abrasion resistance and branch management.
Label Packaging
Wire label, SKU label, barcode label, carton mark, packing count and export carton requirements can be confirmed before shipment.
Materials and Protection for Vehicle Harness Applications
Vehicle harness applications may face bending, vibration, heat, routing pressure, dust or outdoor conditions. Material and protection choices should be confirmed by application and installation environment.
Cable Jacket
Jacket material affects flexibility, insulation, surface feel and environmental performance. Cablivo can discuss PVC, TPE, TPU, silicone or other project-suitable materials according to wire structure, usage temperature, routing space and final application notes.
Corrugated Tube
Corrugated tube can protect vehicle wiring against abrasion, routing pressure and installation damage. Tube diameter, split structure, length and fixing position can be confirmed by harness drawing or old sample.
Heat Shrink
Heat-shrink parts can help protect branch points, cable ends, labels or transition areas. Material, length, position and shrink ratio should match connector area and installation requirements.
Braided Sleeve
Braided sleeve can improve appearance, organization and abrasion protection for selected harness sections. Sleeve color, coverage length and fastening method can be discussed with sample photos or design files.
Sealed Connector
Waterproof or sealed connector requirements should be reviewed by application, mating interface and target environment. Cablivo can discuss connector model, seal structure and sample testing plan before production.
Molded Relief
Overmolded strain relief can protect cable exits and improve connector handling. Molded shape, tooling need, material, color and logo position can be confirmed before prototype build.
Connector and Terminal Confirmation Before Sampling
Connector errors can stop a harness project early. Cablivo reviews housing, terminal, pin count, lock, pinout and mating interface before prototype production.
Connector Housing
Connector housing series, shape, material, pin count and cable exit direction should be checked before quotation. Photos, datasheets and sample references help confirm the right part.
Terminal Style
Terminal style must match wire gauge and connector housing. Cablivo checks terminal structure, crimping area and material availability before sample development.
Locking Design
Locking clips, latch direction and mating force affect installation and service life. Clear connector photos or mating part information help reduce mismatch risk.
Pin Count
Pin count and cavity position should be confirmed along with wire color and pinout table. Errors in pin count can lead to wrong connector selection.
Pinout Table
Pin assignment, wire color, polarity and signal definition should be provided before sample build. Cablivo can review the table and align it with connector position.
Mating Interface
Mating part photos, device interface images or connector datasheets help confirm fit before sampling. Interface confirmation is important for replacement and upgrade projects.
Prototype Harness Samples Before Bulk Production
Prototype samples help verify fit, function, branch layout, connector position, protection material and labeling before long-term production planning.
File Review
Cablivo reviews drawings, BOM, connector model, pinout table, old sample photos and application notes before arranging a prototype. Missing information is clarified before production starts.
Material Confirm
Wire, terminal, connector housing, sleeve, tube, heat-shrink, overmolded material and label files are confirmed according to project requirement and availability.
Sample Build
Samples are produced according to confirmed files. Sample quantity and sample timing are quoted after connector availability, tooling need, structure complexity and revision scope are reviewed.
Test Revise
Samples can be checked for length, connector fit, pinout, polarity, label position, appearance and packing details. Revision notes become part of final approval records.
Approve Sample
Approved samples guide bulk production together with final BOM, final drawing, test plan and packaging files. Stable production starts from clear sample approval.
Testing and Inspection for Automotive Harness Projects
Testing plans should match product type, application, target market and project specifications. Cablivo can arrange inspection steps according to confirmed requirements.
Continuity Test
Continuity testing checks whether required circuits are connected correctly. It helps identify open circuits, wrong wiring or missed connections before shipment.
Polarity Test
Polarity checks help confirm positive and negative connections or signal orientation according to project files and device requirements.
Pinout Check
Pinout inspection compares wire position, color and terminal placement against the approved pinout table and connector layout.
Short Circuit
Short circuit checking helps find unexpected contact between circuits. It is useful for harnesses with multiple branches or dense connector layouts.
Open Circuit
Open circuit checks help identify broken, missing or incorrectly connected wires before final packing and shipment.
Pull Force
Pull force checks can be discussed for crimped terminals, cable exits or selected connection points according to project quality requirements.
Visual Check
Appearance inspection covers connector condition, wire color, label position, sleeve coverage, overmolded finish, surface marks and packing appearance.
Packing Check
Packing inspection covers SKU label, barcode label, carton mark, quantity, inner packing and export carton details according to confirmed packaging files.
Overmolding Support for Automotive Harness Ends
Cablivo has 80+ injection molding machines, supporting molded cable, overmolded cable, connector protection, strain relief and sealed cable projects.
Molded Connector
Overmolded connector ends can improve handling, appearance and strain protection. Molded shape, color, material, logo position and tooling requirements can be confirmed before prototype build.
Strain Relief
Strain relief design helps protect cable exit areas from repeated bending or pulling. Cablivo can discuss cable diameter, bend direction, connector area and molded length.
Sealed End
Some automotive harness ends require sealed or protected transitions. Cablivo can review connector type, jacket material, overmolding structure and testing requirements before quotation.
Custom Shape
Custom molded shapes can support brand appearance, installation direction and handling requirements. Tooling cost, sample timing and revision plan are confirmed after drawing and structure review.
Production Process for Power Cable Assemblies
Power cable production may include cutting, stripping, crimping, soldering, overmolding, assembly, testing, labeling and packaging, depending on cable structure.
Typical production flow:
Material and connector preparation
Cable cutting and stripping
Terminal crimping or soldering
Injection Molding / Connector Assembly
Connector assembly
Sleeve, heat shrink or overmold processing
Continuity, polarity or fit check
Appearance and label inspection
Packing, carton mark and shipment preparation
Approved Sample to Bulk Automotive Harness Production
Bulk production should follow approved sample, final drawing, final BOM, production file and packaging file. Clear records help control repeat orders and long-term supply.
Approved Sample
Approved sample becomes the physical reference for connector position, wire length, branch layout, sleeve coverage, overmolded finish, label position and packing style. Any later revision should be recorded before production starts.
Final Drawing
Final drawing defines length, branch structure, connector direction, wire color, pinout and label locations. Production should not rely on verbal instructions alone.
Final BOM
Final BOM controls wire type, connector housing, terminal, sleeve, tube, heat-shrink, label, packing material and carton requirement. BOM control helps reduce material drift.
Production File
Production file links drawing, BOM, sample notes, process steps, inspection points and packing rules. It helps production teams follow the same standard during repeat runs.
OQC Checklist
OQC checklist can include electrical test, connector inspection, label check, appearance review, packing quantity and carton mark confirmation before shipment.
MOQ and Trial Production for Custom Harness Projects
MOQ starts from 500 pcs for many custom cable projects. Final MOQ depends on connector type, cable structure, material, overmolding requirement, tooling need, packaging plan and order quantity.
Prototype Stage
The prototype stage focuses on structure, connector fit, wire sequence, material, protection and installation review. Sample timing is quoted after project files, connector availability, tooling requirement and revision scope are checked. Clear drawings, BOM, old sample photos and testing requirements help reduce avoidable sample delay.
Pilot Production
Pilot production helps verify production files, material supply, assembly sequence, testing plan, label placement and packing method before larger volume. For many custom cable projects, MOQ starts from 500 pcs, while multi-SKU programs, overmolded parts or special connectors may require separate MOQ discussion.
Repeat Supply
Repeat supply should be based on approved sample, final BOM, stable material sources, clear packing files and order forecast. Cablivo can discuss monthly volume, release schedule, carton labeling, SKU split and export shipment coordination for long-term automotive harness programs.
Labeling and Export Packaging for Harness Programs
Automotive harness programs often need clear identification before warehouse receiving, assembly, distribution or repeat order management. Cablivo can support label and packing file execution.
Wire Label
Wire labels help identify harness model, branch, circuit, direction or installation area. Label material, size, position and printed content can be confirmed before sample approval.
SKU Label
SKU labels are useful for multi-version programs involving different lengths, connectors, colors or packing types. SKU information should match order files and carton marks.
Barcode Label
Barcode labels support warehouse receiving, channel distribution and repeat order control. Barcode files should be provided before packaging confirmation.
Carton Mark
Carton marks can include model number, SKU, quantity, destination, gross weight, net weight and carton size according to shipping requirements.
Packing List
Packing list details help align inner packing, carton quantity, shipment records and import receiving. Packing count should be confirmed before mass packing.
Export Carton
Export carton planning covers carton strength, size, quantity, label position and shipment coordination. Final packing method depends on harness size and order quantity.
How Serious Brands Select Automotive Harness Manufacturers
Experienced brands and engineering teams do not choose only by unit price. Supplier selection often depends on file review ability, sample control, testing, production stability and export execution.
File Reading
Question: Can the manufacturer read drawings, BOM, connector datasheets and pinout tables?
Cablivo reviews drawings, sample photos, connector models, wire length, AWG, material and packing requirements before quotation and sample production.
Connector Control
Question: Can the manufacturer confirm connector housing, terminal, pin count and mating interface?
Cablivo Support: Connector model, terminal type, locking structure, pinout and mating interface are checked before prototype build to reduce mismatch risk.
Sample Revision
Question: Can the manufacturer revise samples before bulk production?
Cablivo Support: Prototype samples can be reviewed for length, connector fit, pinout, label, sleeve, overmolded part and packing details before approval.
Process Control
Question: Can the manufacturer control cutting, stripping, crimping, assembly and overmolding?
Cablivo Support: Production steps follow approved files, material confirmation and sample notes. Inspection can be arranged according to project requirements.
Bulk Stability
Question: Can the manufacturer keep production aligned with approved sample?
Cablivo Support: Approved sample, final drawing, final BOM, production file and OQC checklist guide repeat production and shipment preparation.
Packing Execution
Question: Can the manufacturer manage labels, SKU files, carton marks and export packing?
Cablivo Support: Wire label, barcode label, SKU label, carton mark, packing list and export carton details can be confirmed before shipment.
Manufacturing Foundation Behind Custom Harness Projects
Cablivo is the overseas-facing website brand of Shenzhen Tianxiaowei Electronics Co., Ltd., supporting custom cable, wire harness and cable assembly projects for overseas markets.
18 Years
18 years of industry experience helps Cablivo understand the full path of custom cable projects: requirement review, design discussion, drawing check, sample development, sample revision, bulk production, inspection, packaging and shipment coordination.
20000+㎡
A 20000+ square meter factory base supports multi-category custom cable, wire harness, cable assembly, overmolded cable, multi-SKU order and bulk production programs.
1500+ Team
A 1500+ person team supports coordination across engineering, production, quality, purchasing, warehousing, international sales, order follow-up, shipping and supporting functions.
3 Bases
3 manufacturing bases give Cablivo the foundation to handle multiple custom cable and wire harness projects while supporting production coordination and long-term supply programs.
Automotive Harness RFQ Checklist Before Quotation
A complete RFQ package helps reduce back-and-forth communication. Send as many details as possible, especially for connector, pinout, wire gauge, length, quantity, testing and packaging.
Drawing File
Harness layout, branch length, connector direction, wire color, label position and tolerance requirements.
BOM
Wire, connector housing, terminal, sleeve, tube, heat-shrink, label and packaging material list.
Old Sample
Physical sample or clear photos showing connector, branch routing, cable exit, sleeve and label.
Connector Data
Connector model, datasheet, mating part information, terminal type, pin count and locking structure.
Pinout Table
Wire color, cavity position, polarity, signal definition and electrical connection notes.
Quantity Plan
Prototype quantity, first order quantity, monthly forecast, SKU split and repeat supply plan.
Testing Need
Continuity, polarity, pinout, pull force, appearance, packing inspection or target quality standard.
Packaging File
Wire label, SKU label, barcode label, carton mark, packing count and export carton requirement.
Why Customers Trust Tianxiaowei
Real customer feedback and cooperation moments that reflect our product quality, responsive service, and
long-term manufacturing support.
Certificates & material control
FAQ for Custom Automotive Cable Harness Manufacturing
What is a custom automotive cable harness?
A custom automotive cable harness is a wiring assembly built according to a specific vehicle device, connector layout, wire gauge, branch structure, pinout and installation requirement. It can include connectors, terminals, sleeves, tubes, labels, overmolded parts and packaging files.
What files should we send for quotation?
Please send drawings, BOM, old sample photos, connector model, connector datasheet, pinout table, wire length, AWG, target quantity, application notes, packaging requirements and testing requirements. Complete files help Cablivo review feasibility and quote more accurately.
Can Cablivo build samples from an existing harness?
Yes. Old harness samples or clear photos can help confirm connector, branch layout, cable exit, sleeve position, label style and packaging method. For accurate reproduction, drawings, connector information and pinout table are still recommended.
What is the MOQ?
MOQ starts from 500 pcs for many custom cable projects. Final MOQ depends on connector type, cable structure, material, overmolding requirement, tooling need, packaging plan and order quantity.
Can Cablivo support overmolded automotive harnesses?
Yes. Cablivo has 80+ injection molding machines and can discuss molded connector protection, strain relief, sealed cable ends and custom molded shapes according to drawing, sample and tooling requirements.
Can connector models and pinout be checked before sampling?
Yes. Connector housing, terminal type, pin count, locking structure, mating interface and pinout table can be reviewed before prototype build. Connector datasheets and device interface photos are helpful.
What testing can be arranged?
Testing and inspection can be arranged according to product type and project requirements. Common items include continuity, polarity, pinout, short circuit, open circuit, visual inspection, label check and packing inspection.
Can Cablivo support commercial vehicle harness projects?
Yes. Cablivo can discuss harness development for commercial vehicles, trailers, agricultural machinery, construction equipment and vehicle-mounted electronics according to drawings, samples and application requirements.
Can packaging and labels be customized?
Yes. Wire label, SKU label, barcode label, carton mark, packing list and export carton details can be confirmed before shipment. Please provide label artwork, barcode files, SKU list and packing requirements.
How is bulk production controlled after sample approval?
Bulk production follows approved sample, final drawing, final BOM, production file and packaging file. OQC checklist can include electrical test, connector check, label confirmation, appearance inspection and packing verification.
Can sample time and delivery time be confirmed before order?
Sample time and delivery time are confirmed after file review. Connector availability, tooling need, overmolding structure, material choice, testing plan, packaging files and order quantity can affect schedule.
Can certification or testing requirements be discussed?
Yes. Certification and testing requirements can be confirmed according to product type, target market and project specifications. Please send target standard, application notes and market requirements during RFQ review.
Start Your Custom Automotive Cable Harness Project
Send your harness drawings, BOM, old sample photos, connector model, pinout table, target quantity, packaging files and testing requirements. Cablivo will review project details and help confirm the next step for quotation or sample development.
RFQ Form Fields:
- Name
- Company
- Country / Market
- Harness Application
- Drawing Upload
- BOM Upload
- Old Sample Photos
- Connector Model
- Pinout Table
- Wire Length / AWG
- Target Quantity
- Packaging Requirement
- Testing Requirement
- Message
