Custom PSU Cables Manufacturer for PC Builds & Hardware Brands

Cablivo manufactures custom sleeved PSU cables, modular power supply cables, PSU extension cable kits, and PC power cable assemblies for gaming PCs, workstations, system builders, modding studios, and hardware brands.

Match your PC case layout, cable routing, brand color, and build theme.

Support ATX, CPU, GPU, SATA, Molex, 16 pin, and extension cable kits.

Custom labels, insert cards, retail boxes, barcode stickers, and bulk packing.

SAMPLE READY

Confirm Before Bulk Production

Check cable length, sleeve color, connector type, comb style, and packaging before mass production.

OEM SUPPLY

Built for Brands & Distributors

Support custom PSU cable kits, private-label packaging, barcode labels, and bulk shipment.

From PSU Cable Design To Bulk Manufacturing

We help turn your custom PSU cable requirements into production-ready cable products, covering cable type selection, color matching, connector assembly, sleeving, inspection, packaging, and shipment.

Before Production, We Help Confirm:

Cable Type, Length & Connector Layout

Sleeve Color, Comb Style & Packaging

Sample Details Before Bulk Production

Cable Type Planning

Choose ATX, EPS, PCIe, GPU, SATA, Molex, modular, or extension cable options for your product line.

Color & Sleeving Design

Match sleeve colors, connector colors, cable combs, and cable layout with your brand or PC build theme.

Connector Assembly

Assemble PSU connectors, terminals, and wire layouts according to approved cable specifications.

Sample To Shipment

Support sample confirmation, bulk production, private-label packaging, and export-ready delivery.

Best-Selling PSU Cable Categories For PC Hardware Programs

Explore flexible cable options for gaming PCs, workstations, modding projects, system builders, power supply accessories, and branded cable kit programs. Each product can be configured by connector type, length, sleeve material, color, comb style, packaging, and bulk order requirements.

24 Pin ATX Cable

Core category for motherboard power and full sleeved cable kits.

Best for: Gaming PC builds and branded cable kit programs.

Sleeved Cable

Upgraded sleeve texture for stronger visual presentation inside PC cases.

Best for: Premium-looking cable lines and themed build collections.

CPU EPS Cable

Designed for CPU power connection in gaming and workstation PCs.

Best for: Motherboard power sets and system builder orders.

PCIe GPU Cable

High-demand GPU power cable category for graphics card builds.

Best for: GPU upgrade kits and PC hardware retail SKUs.

Extension Cable Kit

Multi-cable extension set for broad case compatibility and clean routing.

Best for: PC modding users and promotional cable sets.

16 Pin GPU Cable

Modern GPU connector design for cleaner high-end graphics card builds.

Best for: Premium GPU cable kits and e-commerce accessory lines.

Modular PSU Cable

Cable layout matched to selected PSU models and case routing.

Best for: PSU brands and system builders.

Full Cable Kit

Complete cable set for branded PC accessory programs.

Best for: Retail kits and private-label bundles.

Power Supply Cable Specification Options We Support

We configure each cable project based on connector type, cable length, sleeve material, color matching, cable combs, branding position, packaging style, and final application.

1) Cable Types

24 Pin ATX, CPU EPS, PCIe GPU, 16 Pin GPU, SATA, Molex, extension kits, and full cable sets

2) Connector Layout

Connector layouts can be configured for motherboard, CPU, GPU, storage devices, fan hubs, and internal PC accessories

3) Sleeve Material

PET sleeve, nylon sleeve, paracord-style sleeve, flat cable, and unsleeved cable options are available

4) Cable Length

Short, standard, or custom routing lengths can be made for compact cases, full towers, and workstation builds

5) Color Matching

Sleeve color, connector color, cable comb color, and mixed-color layouts can be matched to your product style

6) Branding Position

Logo labels, cable kit labels, insert cards, retail boxes, barcode stickers, and carton labels can be customized

7) Target Programs

Suitable for gaming PC builds, system builders, modding studios, hardware brands, distributors, and private-label kits

Cable Specifications We Configure For PSU Projects

We help configure connector type, cable structure, sleeve style, length, color, comb, and packaging details based on each PC hardware project and product line.

Connector Types

We support common PC power connector options for motherboard, CPU, GPU, storage, fan hub, and internal accessory cable assemblies.

24 Pin ATX

For motherboard main power cable sets.

CPU EPS 4+4 Pin

For CPU power connection in gaming and workstation PCs.

PCIe 6+2 Pin

For graphics card power cable assemblies.

16 Pin GPU

For modern high-end GPU power cable projects.

SATA Power

For SSDs, HDDs, RGB hubs, and internal PC accessories.

Molex Power

For fans, lighting parts, controllers, and legacy hardware.

Cable Configuration

We configure each cable set according to build style, routing space, sleeve appearance, connector color, packaging needs, and project positioning.

Sleeved Style

For premium PC builds and visual cable kits.

Flat Cable Style

For compact cases and clean internal routing.

Extension Kit

For easier installation and cleaner PC cable management.

Modular Cable Set

For PSU matching and clean routing.

Color Matching

For themed builds, brand colors, and product collections.

Retail Kit Setup

For boxed cable sets, labels, inserts, and bundles.

able Length

We customize cable length based on PC case size, PSU position, GPU layout, motherboard routing, and clean cable management requirements.

Pinout Matching

We configure wiring layouts according to the approved PSU model, connector type, cable function, and project specification before production.

Cable Exterior Materials Used For PSU Cable Assemblies

PSU cable assemblies can use different exterior materials depending on appearance, flexibility, texture, and product positioning. Common options include PVC jacket, PET braided sleeve, and nylon or paracord-style sleeving.

PVC Cable Jacket

PVC jacket is commonly used for standard PSU cables and regular PC power cable assemblies. It provides a clean surface, stable production performance, and practical cost control for volume orders.

Clean, smooth, simple appearance

good for bulk cable production and value-oriented product lines

OEM cable supply and system builder projects

PET Braided Sleeve

PET braided sleeve gives PSU cables a structured texture and stronger visual presentation. It is widely used for sleeved cable kits, extension sets, and gaming PC accessory products.

Textured, neat, structured appearance

Gaming PC builds, retail cable kits, and branded accessory lines

Mainstream sleeved kits and extension cable programs

Nylon / Paracord Sleeve

Nylon or paracord-style sleeve provides a softer hand feel and richer color expression. It is often used for premium PC builds, modding projects, and themed cable collections.

Soft, colorful, premium appearance

Modding studios, themed builds, and high-end cable kits

Premium product lines and custom color programs

PVC Cable Jacket Material Structure

PVC cable jackets are widely used for standard PSU cables and regular PC power cable assemblies. The material can be adjusted through resin, plasticizer, stabilizer, filler, and color masterbatch to support different flexibility, surface finish, and color requirements.

PVC Resin

The primary base material used to form the cable outer jacket structure. It provides the core body, insulation performance, and molding capability.

Plasticizer

Added to improve softness and flexibility. Different plasticizer ratios directly affect cable bending performance and touch feel.

Calcium Carbonate

Mineral filler used to control material density, reduce production cost, and improve processing stability during extrusion.

Stabilizers

Heat stabilizers help PVC maintain structural consistency during high-temperature cable production.

Color Masterbatch

Color particles added into the PVC compound for customized cable appearance and branding programs.

PET Braided Sleeve Material Structure

PET braided sleeve is a common exterior option for sleeved PSU cables. It creates a structured surface texture, improves visual presentation, and supports clean color matching for gaming PC cable kits and extension sets.

PET Filament Yarn

PET yarn forms the base material of the braided sleeve, providing a neat surface and stable visual structure.

Braided Sleeve Layer

The yarn is woven around the insulated cable to create a textured exterior layer for sleeved cable kits.

Color & Texture Control

Different yarn colors and braid density can be selected to match product themes, brand colors, and display-style PC builds.

Nylon / Paracord Sleeve Material Structure

Nylon or paracord-style sleeving is used for softer, more flexible, and more customized cable appearances. It is suitable for premium PC builds, modding projects, themed color kits, and higher-positioned cable programs.

Nylon Fiber Yarn

Fine nylon fibers are used to create a soft sleeve surface with better hand feel and flexible cable movement.

Paracord-Style Weaving

The woven sleeve gives the cable a more custom-built appearance for PC modding and themed build projects.

Dyed Yarn Options

Yarn can be prepared in black, white, gray, red, blue, mixed colors, or custom color combinations.

Soft Routing Feel

The softer sleeve structure supports smoother cable bending and easier routing inside PC cases.

Themed Color Matching

Suitable for gaming PC themes, limited-edition cable kits, modding studios, and premium accessory lines.

Internal Structure And Assembly Details

Outer Sleeve / Jacket

The visible outer layer defines cable appearance, routing feel, and surface protection. It can be PVC jacket, PET braided sleeve, or nylon / paracord-style sleeving.

Connector Housing

ATX, EPS, PCIe, GPU, SATA, and Molex housings keep terminals in position and match different motherboard, CPU, GPU, and accessory connections.

Conductor & Insulation

Copper or tinned copper wire is covered with insulation to support stable power transmission, cable flexibility, and safe internal structure.

Crimped Terminal Contacts

Metal terminals are crimped onto each wire and inserted into the connector housing to create stable contact and accurate cable assembly.

PSU Cable Internal Structure Explained

A PSU cable is built from an outer sleeve, an insulation layer, and a copper conductor. Each layer affects cable appearance, flexibility, electrical protection, and stable power delivery inside PC builds.

Outer Sleeve / Jacket

The outer sleeve is the visible surface layer of the cable. It affects appearance, texture, color matching, and routing presentation inside PC cases.

Common Raw Materials:
PET Braided Sleeve / Nylon Sleeve / Paracord Sleeve / PVC Jacket

Insulation Layer

The insulation layer wraps the conductor and helps protect the cable from short circuits, electrical leakage, and heat-related stress during power delivery.

Common Raw Materials:
PVC Insulation / PE Insulation / XLPE Insulation

Copper Conductor

The copper conductor is the core material used for power delivery. It affects conductivity, current carrying capacity, flexibility, and long-term cable performance.

Common Raw Materials:
Bare Copper / Tinned Copper

Cable Kit Programs Built For Different Sales Channels

We help match cable kit combinations, packaging formats, labeling details, and branding options to retail, system builder, and bundled product program needs.

Retail Cable Kit Programs

Retail-ready PSU cable kits require clear product presentation, clean packaging hierarchy, barcode labels, insert cards, and strong shelf or online display appeal.

System Builder Supply Programs

For PC builders and prebuilt system projects, we support stable cable specifications, batch consistency, bulk packing, and cable sets matched to case routing needs.

Branded Cable Kit Bundles

Complete cable bundles can be prepared with matched colors, connectors, cable combs, labels, insert cards, and private-label packaging for PC accessory brands.

Retail-Ready Cable Packaging Options

We offers flexible packaging formats for bulk supply, retail display, ecommerce sales, and premium gift programs.

Poly Bag

Simple bulk cable production packaging for economical supply.

Header Card

Useful for hanging display and promotional cable distribution.

Label Bag

For SKU identification, barcode labeling, and system builder supply.

Retail Box

Better shelf impact for electronics accessories manufacturer product lines.

Retail Color Box

High-impact vibrant packaging for enhanced brand presence and shelf appeal.

Kraft Paper Box

Eco-friendly recycled material packaging for sustainable brand identity.

Drawer Box

Premium slide-out construction for a sophisticated unboxing experience.

Gift Set Box

Suitable for branded cable solutions and premium corporate gifting.

How We Manufacture Custom Cables

Our production process covers material preparation, wire processing, connector assembly, molding, testing, and packaging to support consistent cable quality.

Product Design

Confirm cable structure, connector type, appearance, and packaging direction.

Product Molding

Prepare molds for connector shells, SR design, and custom appearance needs.

Prepare Raw Material

Prepare conductors, jacket materials, connectors, shells, and packaging parts.

Peeling

Strip cable ends accurately before welding, assembly, and molding.

Connector A Welding

Connect the first connector end to support stable electrical performance.

Injection

Mold connector areas to improve durability, consistency, and appearance.

Connector B Welding

Connect the second connector end and check connection quality.

Set of Shell

Fit connector shells to complete cable appearance and structure.

Production

Bulk cable production begins after project confirmation and commercial approval.

First Testing

Check basic connection and function during the production process.

Finished Products Testing

Test finished cables before packing to confirm stable performance.

Winding

Wind cables neatly for packaging and shipment preparation.

Salt Spray Test

Check connector corrosion resistance under controlled test conditions.

Swing Test

Test cable bending durability during repeated daily use.

Tensile Test

Check pulling strength and overall cable structural stability.

Connector Life Test

Test connector durability through repeated plug-in and pull-out cycles.

Packing Room

Pack finished cables with labels, bags, boxes, and carton setup according to order requirements.

Warehouse Outbound Inspection

Inspect packed goods before shipment to confirm quantity and packaging condition.

Multi-modal Transport: Sea, Air, and Land

Arrange flexible shipping options by sea, air, or land based on delivery needs.

Goods Receipt Confirmation

Confirm delivery completion and support order follow-up after goods are received.

Match Cable Exterior Materials With Product Positioning

We help match cable exterior materials to different product lines, build styles, budget levels, packaging plans, and sales channel requirements.

PVC For Standard Programs

A practical option for standard PSU cables, regular PC power assemblies, system builder orders, and cost-controlled volume supply programs.

PET For Retail Cable Kits

A structured braided option for sleeved cable kits, extension sets, gaming PC builds, and retail-ready accessory lines.

Nylon / Paracord For Premium Lines

A softer and more customized sleeve option for themed PC builds, modding projects, premium cable kits, and brand-focused product lines.

Flexible OEM, ODM & Private Label Manufacturing

From standard PSU cable production to product development and branded packaging, we support every stage of your PC cable kit project.

We manufacture PSU cables based on your confirmed specifications, cable length, connector type, sleeve color, packaging requirements, and order plan.

We help develop cable kit structures, color combinations, connector options, comb styles, labels, and packaging solutions for your target market.

We support logo labels, retail boxes, insert cards, barcode stickers, bundle sets, and complete brand-ready cable kit presentation.

Quality Control Built Into Every PSU Cable Order

Before shipment, each order is checked for cable appearance, wiring accuracy, connector assembly, continuity, packaging details, and order consistency.

Check sleeve color, cable surface, connector housing, comb position, logo label, and overall product cleanliness.

Verify cable wiring, pinout matching, terminal connection, and electrical continuity according to the approved specification.

Confirm cable type, quantity, accessories, insert cards, barcode labels, carton marks, and final packing details.

Complete PSU Cable Manufacturing Support For Your Brand

From cable specification development to private-label packaging, we support flexible manufacturing solutions for PSU cable kits, sleeved cable sets, modular cables, and PC hardware accessory programs.

OEM Production Support

We manufacture cable products based on your confirmed specifications, including cable type, length, connector layout, sleeve material, color, label, and packaging requirements.

ODM Cable Kit Development

Our team supports cable structure planning, connector selection, sleeve color matching, sample development, and product improvement for new PC cable projects.

Private Label Support

We help your brand customize cable appearance, logo labels, color matching, insert cards, barcode stickers, and product presentation for different sales channels.

Retail-Ready Packaging

Custom packaging options are available for retail shelves, e-commerce sales, wholesale orders, system builder supply, and branded cable kit programs.

Supported Product Categories

What Customers Value in Our Cable Projects

From cable structure and pinout confirmation to sleeve colors, packaging details, and production planning, we help hardware teams move from inquiry to production with clearer decisions.

Clear specifications helped us confirm cable type, length, connector layout, and packaging before production.

Procurement Manager

PC Hardware Brand

The sample process helped us confirm sleeve color, comb style, connector options, and retail box presentation before bulk production.

Brand Owner

Gaming PC Accessory Business

Packaging labels, barcode details, carton marks, and order requirements were aligned early, making production follow-up easier.

Sourcing Lead

System Builder / Distributor

Questions Customers Often Ask Before Starting a Cable Project

We help clarify cable structure, materials, MOQ, pricing, sampling, packaging, and delivery details before quotation and production begin.

MOQ depends on cable type, connector structure, material selection, packaging style, and customization requirements.

Pricing is based on cable length, connector type, conductor structure, jacket material, function, packaging, and order quantity.

Yes. Samples can be made for structure confirmation, material checking, packaging review, and project approval before mass production.

Yes. A project can begin with cable type, target market, PC build style, color direction, packaging idea, and estimated quantity.

Yes. Product type, material direction, shell finish, logo application, packaging insert, retail box, and final carton setup can all be handled within one coordinated project.

Lead time depends on order quantity, material availability, packaging requirements, and production schedule after sample approval.

Yes. Cable appearance, logo application, packaging insert, retail box, label, barcode, and carton setup can be planned together.

Please provide cable type, connector type, length, color, material preference, function, packaging style, quantity range, and sample photos or drawings if available.

PVC is suitable for standard cable supply, PET braided sleeve is suitable for retail cable kits, and nylon or paracord sleeve is suitable for premium themed builds.

Yes. Sampling remains an important step for product structure confirmation, packaging verification, and project approval.

Design Support That Turns Cable Ideas Into Ready Products

Tianxiaowei Electronic helps refine product structure, packaging direction, logo placement, and presentation details before production starts.

Send your cable requirements and start a more structured product discussion

Share your product type, connector structure, quantity range, packaging direction, and target channel. We will recommend a suitable OEM, ODM, or private label cable development path.

Send inquiry

Send your drawing / sample photos for a quick quote